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f1x9Hard ball valve

  • Profile:

    Hard ball valve, The two-way flow hard impact ball valve is mainly used to cut off and adjust the medium. This part of the hard impact hard ball valve accounts for a large proportion of the whole system and has a large amount of consumption. It is required that the hard impact hard ball valve is durable and cost-effective. At the same time, it should be able to adjust and load off the medium when the medium is in forward flow, and it can prevent the medium backflow during the pressure difference transformation or maintenance, that is, it has the two-way cut-off function. Recently, this part of the valve in the pipe network system, hard hit hard ball valve, the main application of the globe valve, gate valve, butterfly valve and ball valve.

Product overview and Application

The two-way flow hard impact ball valve is mainly used to cut off and adjust the medium. This part of the hard impact hard ball valve accounts for a large proportion of the whole system and has a large amount of consumption. It is required that the hard impact hard ball valve is durable and cost-effective. At the same time, it should be able to adjust and load off the medium when the medium is in forward flow, and it can prevent the medium backflow during the pressure difference transformation or maintenance, that is, it has the two-way cut-off function. Recently, this part of the valve in the pipe network system, hard hit hard ball valve, the main application of the globe valve, gate valve, butterfly valve and ball valve.

working principle

1. Main types: the main types of the valve are: worm gear, electric, pneumatic, hydraulic, among which pneumatic valve and hydraulic valve are suitable for occasions with pressure air source and pressure liquid source.  
2. Working principle: the sealing surface of valve core is cubic curved surface, and the sealing surface of valve seat is conic surface. At the sealing point, the seat surface is actually the section of the valve core cubic curved surface (see Figure), so its combination is perfect. It has the function of adaptation (automatic center positioning and overlapping) and compensation for wear. Since the rotation center deviates from the geometric center of the valve core, the actual effect of the spool body is constantly backward and inward when the valve core is opened, and the valve core body is constantly advancing and expanding outward when the valve core is closed. Its function is equivalent to the synthesis of half ball valve, gate valve, globe valve and butterfly valve. Open the diagram of different angles: the main function of the two-way flow valve is that it can not only seal well under the positive pressure, but also seal well when the reverse pressure or the reverse pressure is greater than the positive pressure. When the positive pressure acts, the medium pressure pushes the valve plate to move forward and the valve stem deforms. The sealing surface of the valve plate is close to the sealing surface of the valve seat to transmit pressure, which pushes the valve seat to the valve body step to make it well sealed. When the reverse pressure acts, the medium pressure pushes the valve plate to move backward, and the valve stem deforms. At the same time, the medium pressure pushes the sealing surface of the valve seat close to the sealing surface of the valve plate, transmitting pressure, and pushing the valve seat to the limit deformation position of the valve rod, so as to make it well sealed.

Driving mode

 

Driving mode of double flow hard impact hard ball valve
Driving mode Manual worm Hydrodynamics Electric Pneumatic
model

GWXDF207

GWXDF3207

GWXDF7207

GWXDF9207

GWXDF6207

model

GWXDF204

GWXDF3204

GWXDF7204

GWXDF9204

GWXDF6204

Sealing surface material

Shell material of hard impact ball valve with two-way flow
Code name

Z

Q

C

I

P

R

Material Science Gray cast iron Ductile iron

WCB

1Cr5Mo、ZG1Cr5Mo

1Cr18Ni9Ti ZG1Cr18Ni9Ti

1Cr18Ni12MoTi、 ZG1Cr18Ni12MoTi

Nominal pressure

Technical performance specification for two way flow hard impact ball valve

Nominal diameter(mm)

Nominal pressure(Mpa)

Test pressure(Mpa)

Applicable temperature(℃)

Applicable media
Shell strength test Forward sealing test Reverse sealing test

DN50~3000mm

0.6

0.9

0.66

0.66

If not indicated as 0 ~ 80 ℃, 0 ~ 200 ℃ can be produced Water, sewage, oil, etc

1.0

1.5

1.1

1.1

1.6

2.4

1.76

1.76

2.5

3.75

2.76

2.76

4.0

6.0

4.4

4.4

Technical performance
Main design and manufacturing standards of double flow hard impact ball valve
Standard content Standard number Standard name
Flange standard

GB/T9113-2000

Integral steel pipe flange

 

GB/T17241.6-1998

Integral cast iron pipe flange
Structural length standard

GB/T1221-2005

Structural length of metal valve
Structural length standard

GB/T13927-1992

General purpose valve pressure test

 

JB/T9092-1999

Test and inspection of valves
Structural design criteria

GB/T12237-1989

General purpose valves flanged and butt welded steel ball valves

 

GB/T12238-1989

General purpose valve flange and wafer connection butterfly valve
Standard of materials used

GB/T12226-1989

Technical specification of gray iron castings for general purpose valves

 

GB/12227-1989

Technical conditions of ductile iron for general purpose valves
Structural design criteria

GB/T12237-1989

General purpose valves flanged and butt welded steel ball valves

 

GB/T12238-1989

General purpose valve flange and wafer connection butterfly valve
Standard of materials used

GB/T12226-1989

Technical specification of gray iron castings for general purpose valves

 

GB/12227-1989

Technical conditions of ductile iron for general purpose valves

 

Structural design criteria

GB/T12237-1989

General purpose valves flanged and butt welded steel ball valves

 

GB/T12238-1989

General purpose valve flange and wafer connection butterfly valve
Standard of materials used

GB/T12226-1989

Technical specification of gray iron castings for general purpose valves

 

GB/12227-1989

Technical conditions of ductile iron for general purpose valves

 

Structural design criteria

GB/T12237-1989

General purpose valves flanged and butt welded steel ball valves

 

GB/T12238-1989

General purpose valve flange and wafer connection butterfly valve
Standard of materials used

GB/T12226-1989

Technical specification of gray iron castings for general purpose valves

 

GB/12227-1989

Technical conditions of ductile iron for general purpose valves

 

Structural design criteria

GB/T12237-1989

General purpose valves flanged and butt welded steel ball valves
 

GB/T12238-1989

General purpose valve flange and wafer connection butterfly valve
Standard of materials used

GB/T12226-1989

Technical specification of gray iron castings for general purpose valves

 

GB/12227-1989

Technical conditions of ductile iron for general purpose valves
Structural design criteria

GB/T12237-1989

General purpose valves flanged and butt welded steel ball valves

 

GB/T12238-1989

General purpose valve flange and wafer connection butterfly valve
Standard of materials used

GB/T12226-1989

Technical specification of gray iron castings for general purpose valves

 

GB/12227-1989

Technical conditions of ductile iron for general purpose valves

 

General purpose valve flange and wafer connection butterfly valve

GB/T12237-1989

General purpose valves flanged and butt welded steel ball valves

 

GB/T12238-1989

General purpose valve flange and wafer connection butterfly valve
Standard of materials used

GB/T12226-1989

Technical specification of gray iron castings for general purpose valves

 

GB/12227-1989

Technical conditions of ductile iron for general purpose valves

 

Structural design criteria

GB/T12237-1989

General purpose valves flanged and butt welded steel ball valves

 

GB/T12238-1989

General purpose valve flange and wafer connection butterfly valve
 

GB/T12226-1989

Technical specification of gray iron castings for general purpose valves

 

GB/12227-1989

Technical conditions of ductile iron for general purpose valves
Structural design criteria   General purpose valves flanged and butt welded steel ball valves

 

GB/T12238-1989

General purpose valve flange and wafer connection butterfly valve
Standard of materials used

GB/T12226-1989

Technical specification of gray iron castings for general purpose valves

 

GB/12227-1989

Technical conditions of ductile iron for general purpose valves
Structural design criteria

GB/T12237-1989

General purpose valves flanged and butt welded steel ball valves

 

GB/T12238-1989

General purpose valve flange and wafer connection butterfly valve
Standard of materials used

GB/T12226-1989

Technical specification of gray iron castings for general purpose valves
 

GB/12227-1989

Technical conditions of ductile iron for general purpose valves
Structural design criteria

GB/T12237-1989

General purpose valves flanged and butt welded steel ball valves

 

GB/T12238-1989

General purpose valve flange and wafer connection butterfly valve
Standard of materials used

GB/T12226-1989

Technical specification of gray iron castings for general purpose valves

 

GB/12227-1989

Technical conditions of ductile iron for general purpose valves

 

Structural design criteria

GB/T12237-1989

General purpose valves flanged and butt welded steel ball valves

 

GB/T12238-1989

General purpose valve flange and wafer connection butterfly valve
Standard of materials used

GB/T12226-1989

Technical specification of gray iron castings for general purpose valves

 

GB/12227-1989

Technical conditions of ductile iron for general purpose valves
Structural design criteria

GB/T12237-1989

General purpose valves flanged and butt welded steel ball valves

 

GB/T12238-1989

General purpose valve flange and wafer connection butterfly valve
Standard of materials used

GB/T12226-1989

Technical specification of gray iron castings for general purpose valves

 

GB/12227-1989

Technical conditions of ductile iron for general purpose valves

 

Structural design criteria

GB/T12237-1989

General purpose valves flanged and butt welded steel ball valves

 

GB/T12238-1989

General purpose valve flange and wafer connection butterfly valve
Standard of materials used

GB/T12226-1989

Technical specification of gray iron castings for general purpose valves

 

GB/12227-1989

Technical conditions of ductile iron for general purpose valves
Structural design criteria

GB/T12237-1989

General purpose valves flanged and butt welded steel ball valves

 

GB/T12238-1989

General purpose valve flange and wafer connection butterfly valve
Standard of materials used

GB/T12226-1989

Technical specification of gray iron castings for general purpose valves

 

GB/12227-1989

Technical conditions of ductile iron for general purpose valves
Materials of main parts of double flow hard impact ball valve
Part name Material name or code
valve body Gray cast iron, ductile iron, WCB, carbon steel
Valve plate

WCB、Q235、stainless steel

Stem stainless steel
valve seat

WCB、Q235、stainless steel

Main design and manufacturing standards

Main design and manufacturing standards of double flow hard impact ball valve
Standard content Standard number Standard name
Flange standard

GB/T9113-2000

Integral steel pipe flange

GB/T17241.6-1998

Integral cast iron pipe flange

 

Structural length standard

GB/T1221-2005

Structural length of metal valve
Pressure test standard

GB/T13927-1992

General purpose valve pressure test

JB/T9092-1999

Test and inspection of valves
Structural design criteria

GB/T12237-1989

General purpose valves flanged and butt welded steel ball valves

 

 

GB/T12238-1989

General purpose valve flange and wafer connection butterfly valve
Standard of materials used

GB/T12226-1989

Technical specification of gray iron castings for general purpose valves

 

GB/12227-1989

Technical conditions of ductile iron for general purpose valves

 

GB/T12229-1989

Technical specification of carbon castings for general purpose valves

 

GB/T12238-1989

General purpose valve flange and wafer connection butterfly valve
Standard of materials used

GB/T12226-1989

Technical specification of gray iron castings for general purpose valves

 

GB/12227-1989

Technical conditions of ductile iron for general purpose valves

 

GB/T12229-1989

Technical specification of carbon castings for general purpose valves

 

GB/T12238-1989

General purpose valve flange and wafer connection butterfly valve
Standard of materials used

GB/T12226-1989

Technical specification of gray iron castings for general purpose valves

 

GB/12227-1989

Technical conditions of ductile iron for general purpose valves

 

GB/T12229-1989

Technical specification of carbon castings for general purpose valves

 

 

 

 

 

 

 

 

 

 

Parts material
Technical performance specification for two way flow hard impact ball valve
 

Nominal pressure(MPa)

Test pressure(MPa)

Applicable temperature(℃)

Applicable media

 

 

Shell strength test Forward sealing test Reverse sealing test

 

 

DN50~500

1.0

1.5

1.1

1.1

If it is not specified as below 80 ℃, it can be produced below 200 ℃ Water, sewage, oil, etc

 

 

 

 

 

 

 

 

Driving mode

Connection type of double flow hard impact hard ball valve
Code name

4

Connection type flange

Parameter table of electric actuator

Parameter table of electric actuator for two way flow hard impact ball valve

Nominal diameter of valve(mm)

Model and specification of electric actuator Zui large control torque (nm)

Output speed(r/min)

Motor power(kw)

Motor locked rotor current(A)

50

SMR-10

100

18

0.25

7.21

65

SMR-10

100

18

0.25

7.21

80

SMR-20

200

18

0.55

15.4

100

SMR-20

200

18

0.55

15.4

 

125

SMR-40

300

18

0.75

18.34

150

SMR-40

450

18

1.1

28.00

200

SMR-60

450

18

1.1

28.00

250

SMR-100

900

18

2.2

36.75

300

SMR-100

900

18

2.2

36.75

350

Z120-18

1200

18

3.0

55.30

400

Z250-18

2500

18

5.5

84.35

450

Z350-10

3500

10

4.0

62.09

500

Z500-10

5000

10

5.5

84.35

600

Q600-0.5

6000

0.5

0.75

18.34

700

Q800-0.5

8000

0.5

1.1

28.00

800

Q1200-0.5

12000

0.5

1.5

28.14

900

Q1600-0.5

16000

0.5

2.2

36.75

1000

Q2000-0.5

20000

0.5

3.0

55.30

1200

Q3000-0.5

30000

0.5

4.0

62.09

1400

Q4000-0.5

40000

0.5

4.0

62.09

1600

Q6300-0.25

63000

0.25

5.5

84.35

1800

Q8000-0.25

80000

0.25

5.5

84.35

2000

Q12000-0.125

120000

0.125

5.5

84.35

Installation dimension table
Installation dimension table of two way flow hard impact ball valve

DiameterDN

A

B

C

D

E

H

L

N__Фd

Manual Electric Electric Manual Electric Electric Clip on type Flange type
Clip on type
Flange type
                             
                             
                             
                             
                             
                             
                             
                             
                             
                             
                             
                             
                             
                             
                             
                             
                             
                             

 

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