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GWXDF Two way hard seal ball valve

  • Profile:

    Gwxdf9 / 6 / 3204h electric bidirectional pressure hard impact hard ball valve can not only be reliably cut off under positive pressure, but also can be reliably sealed when reverse pressure or reverse pressure is much greater than forward pressure. The valve seal adopts the structure and principle of hemispherical valve, and the shape adopts butterfly structure, so it has the characteristics of small volume and light weight, and has the performance of two-way hard seal, small sealing friction, durable and light opening and closing. Therefore, the cost performance ratio is far higher than that of hemispherical valve. The successful development and application of the valve is a major technical improvement in the valve industry. It is widely used in pump outlet, pipe network system, water recovery system, high level water tank, easily flooded sewage system, anti backflow system and other occasions requiring two-way sealing. It can be used in metallurgy, mining, petrochemical, chemical, electric power, environmental protection, municipal and other industries as pipeline opening and closing and adjusting. In the two-way flow system, one valve is equivalent to two ordinary one-way sealing valves.

Product overview

Zxqf9247hr electric bidirectional pressure hard impact hard ball valve can not only be reliably cut off under positive pressure, but also can be reliably sealed when the reverse pressure or reverse pressure is far greater than the forward pressure. The valve seal adopts the structure and principle of hemispherical valve, and the shape adopts butterfly structure, so it has the characteristics of small volume and light weight, and has the performance of two-way hard seal, small sealing friction, durable and light opening and closing. Therefore, the cost performance ratio is far higher than that of hemispherical valve. The successful development and application of the valve is a major technical improvement in the valve industry. It is widely used in pump outlet, pipe network system, water recovery system, high level water tank, easily flooded sewage system, anti backflow system and other occasions that need two-way sealing. It can be used in metallurgy, mining, chemical, chemical, electric power, environmental protection, municipal and other industries as pipeline opening and closing and regulating. In the two-way flow system, one valve is equivalent to two ordinary one-way sealing valves.

working principle

Two way hard seal ball valve is widely used in pump outlet, pipe network system, especially municipal, fire control and other network, annular pipe network. In this kind of two-way flow condition, one valve is equivalent to two ordinary one-way sealing valves, with high cost performance. It can be used to open, close and adjust the medium of pipe network system in metallurgy, petrochemical, electric power, chemical industry, environmental protection, municipal and other industries and departments.

Parameter introduction

Driving mode:

Code name

3

6

7

9

Driving mode Worm gear Pneumatic Hydrodynamics Electric

密封面材料:

Code name  

H

R

Y

Sealing surface material Martensite does not induce steel austenitic stainless steel

Cemented carbide

公称压力:

Code name

6

10

16

25

40

63

Nominal pressure(Mpa)

0.6

1.0

1.6

2.5

4.0

6.3

材料:

Code name

C

P

R

Material Science

WCB

lCrl8Ni9Ti

ZGlCrl8Ni9Ti

lCrl8Nil2MoTi

ZGlCrl8Nil2MoTi

Design and manufacturing standards

The latest version of undated reference documents is applicable to this product.

r"Standard content

Standard number Standard name
Enterprise standard

Q/OPJF006-2012

Gwxdf two way flow hard seal ball valve
Design and manufacture standard

CJ/T283-2008

Eccentric hemisphere valve of Urban Construction Department

GB/T12237

General purpose valves - Flanged and butt welded steel ball valves

GB/T12238

General purpose valves - Flanged and wafer butterfly valves
Structural length standard

GB/T12221

Metal valve structure length
Flange standard

GB/T9113.1-4

Integral steel pipe flange / customer specified standard
  Integral cast iron pipe flange
Inspection and test standards

GB/T13927

Pressure test for general purpose valves

JB/T9092

Pressure test for general purpose valves
Inspection and test standards

GB/T12227

Technical conditions of ductile iron castings for general purpose valves
  Technical specification of carbon steel castings for general purpose valves

GB/T12230

Technical requirements of austenitic steel castings for general purpose valves
Type and working principle

1、Main types: the main types of the valve are worm gear, electric, pneumatic and hydraulic, among which pneumatic valve and hydraulic valve are suitable for occasions with pressure gas source and pressure liquid source.

Driving mode worm drive Hydrodynamics Electric Pneumatic
Flange model

GWXDF3204

GWXDF7204

GWXDF9204

GWXDF6204

Working principle: the sealing surface of the valve core is cubic curved surface, and the sealing surface of the valve seat is a conical surface. At the sealing point, the seat surface is actually the section of the valve core cubic curved surface (see Figure), so its combination is perfect. It has the function of self-adaptive (center automatic positioning and reclosing) and wear compensation.

          

Because the rotation center deviates from the geometric center of the valve core, there will be the actual effect of the valve core body constantly moving backward and inward when the valve core is opened, and the valve core body is constantly moving forward and expanding outward when the valve core is closed. Its function is equivalent to the synthesis of hemispherical valve, gate valve, globe valve and butterfly valve.

Open the change diagram of different angles:

The main function of the two-way flow valve is that it can not only seal well under the forward pressure, but also seal well when the reverse pressure or the reverse pressure is greater than the positive pressure. When the positive pressure is applied, the medium pressure pushes the valve plate to move forward, and the valve rod is elastically deformed. The sealing surface of the valve plate is close to the sealing surface of the valve seat to transmit pressure and push the valve seat to the valve body step to make it well sealed. When the reverse pressure acts, the medium pressure pushes the valve plate to move backward, and the valve rod is elastically deformed. The medium pressure simultaneously pushes the valve seat to move backward, so that the sealing surface of the valve seat is close to the sealing surface of the valve plate, and the sealing specific pressure is maintained to make the valve seat seal well.

Valve structure diagram

蜗杆驱动与液动阀门:

涡轮驱动 液压驱动(液动)


电动与气动阀门:

气动结构 电动结构
Connection size

Connection and installation dimension table of 0.6-1.0mpa bidirectional hard seal ball valve

DN

0.6MPa

1.OMPa

L

H

E

H

D

D1

D2

N-d

D

D1

D2

N-d

Manual Pneumatic Electric Manual Pneumatic Electric

150

265

225

199

8-18

285

240

211

8-22

140

175

280

355

315

555

800

705

200

320

280

254

8-18

340

295

266

8-22

152

200

425

250

315

760

850

775

250

375

335

309

12-18

395

350

319

12-22

165

230

425

250

315

830

925

945

300

440

395

363

12-22

445

400

370

12-22

178

260

560

450

315

895

1035

1070

350

490

445

413

12-22

505

460

429

16-22

190

300

560

450

315

950

1070

1140

400

540

495

463

16-22

565

515

480

16-26

216

340

580

450

315

1190

1190

1210

450

595

550

518

16-22

615

565

530

20-26

222

350

580

650

714

1255

1250

1335

500

645

600

568

20-22

670

620

582

20-26

229

380

580

650

714

1305

1290

1415

600

755

705

667

20-26

780

725

682

20-30

267

450

660

850

810

1340

1455

1605

700

860

810

772

24-26

895

840

794

24-30

292

480

550

850

810

1520

1585

1844

800

975

920

878

24-30

1015

950

901

24-33

318

530

550

1250

810

1710

1700

2040

900

1075

1020

978

24-30

1115

1050

1001

28-33

330

580

550

1250

863

1810

1965

2255

1000

1175

1120

1078

28-30

1230

1160

1112

28-36

410

650

750

1250

863

1960

2015

2380

1200

1405

1340

1295

32-33

1455

1380

1328

32-39

470

760

925

1250

863

2250

2250

2640

1400

1630

1560

1510

36-36

1675

1590

1530

36-42

530

850

925

1250

1055

2434

2550

2866

1600

1830

1760

1710

40-36

1915

1820

1750

40-48

600

1030

925

1250

1055

2780

2750

3156

1800

2045

1970

1918

44-39

2115

2020

1950

44-48

670

1230

980

1250

1183

3020

2950

3421

2000

2265

2180

2125

48-42

2325

2230

2150

48-48

760

1350

980

1500

1286

3270

3350

3685

2200

2485

2400

2340

52-42

2560

2440

2400

52-56

800

1300

 

 

 

 

 

 

2400

2685

2600

2540

56-42

2760

2650

2610

56-56

850

1400

 

 

 

 

 

 

2600

2905

2810

2740

60-48

2960

2850

2810

60-56

900

1500

 

 

 

 

 

 

2800

3115

3020

2960

64-48

3180

3070

3030

64-56

950

1610

 

 

 

 

 

 

3000

3315

3220

3160

68-48

3400

3290

3250

68-68

1000

1720

 

 

 

 

 

 

 

DN

1.6MPa

2.5MPa

L

H

E

H

D

D1

D2

N-d

D

D1

D2

N-d

Manual Pneumatic Electric Manual Pneumatic Electric

150

285

240

211

8-22

300

250

211

8-26

140

175

280

355

315

555

800

705

200

340

295

266

12-22

360

310

274

12-26

152

200

425

250

315

760

850

775

250

405

355

319

12-26

425

370

330

12-30

165

230

425

250

315

830

925

945

300

460

410

370

12-26

485

430

389

16-30

178

260

560

450

315

895

1035

1070

350

520

470

429

16-26

555

490

448

16-33

190

300

560

450

315

950

1070

1140

400

580

525

480

16-30

620

550

503

16-36

216

340

580

450

315

1190

1190

1210

450

640

585

548

20-30

670

600

548

20-36

222

350

580

650

714

1255

1250

1335

500

715

650

609

20-33

730

660

609

20-36

229

380

580

650

714

1305

1290

1415

600

840

770

720

20-36

845

770

720

20-39

267

450

660

850

810

1340

1455

1605

700

910

840

794

24-36

960

875

820

24-42

292

480

550

850

810

1520

1585

1844

800

1025

950

901

24-39

1085

990

928

24-48

318

530

550

1250

810

1710

1700

2040

900

1125

1050

1001

28-39

1185

1090

1028

28-48

330

580

550

1250

863

1810

1965

2255

1000

1255

1170

1112

28-42

1320

1210

1140

28-55

410

650

750

1250

863

1960

2015

2380

1200

1485

1390

1328

32-48

1530

1420

1350

32-55

470

760

925

1250

863

2250

2250

2640

1400

1685

1590

1530

36-48

1755

1640

1560

36-60

530

850

925

1250

1055

2434

2550

2866

1600

1930

1820

1750

40-55

1975

1860

1780

40-60

600

1030

925

1250

1055

2780

2750

3156

1800

2130

2020

1950

44-55

2195

2070

1985

44-68

670

1230

980

1250

1183

3020

2950

3421

2000

2345

2230

2150

48-60

2425

2300

2210

48-68

760

1350

980

1500

1286

3270

3350

3685

Connection and installation dimension table of 1.6-2.5mpa bidirectional hard seal ball valve
4.0-6.3mpa bidirectional hard seal ball valve connection and installation dimension table

DN

4.0MPa

6.3MPa

L

H

E

H

D

D1

D2

N-d

D

D1

D2

N-d

Manual Pneumatic Electric Manual Pneumatic Electric
 

300

250

211

8-26

345

280

211

8-33

140

175

280

355

315

555

800

705

200

375

320

284

12-30

415

345

284

12-36

152

200

425

250

315

760

850

775

250

450

385

345

12-33

470

400

345

12-36

165

230

425

250

315

830

925

945

300

515

450

409

16-33

530

460

409

16-36

178

260

560

450

315

895

1035

1070

350

580

510

465

16-36

600

525

465

16-39

190

300

560

450

315

950

1070

1140

400

660

585

535

16-39

670

585

535

16-42

216

340

580

450

315

1190

1190

1210

450

685

610

560

20-39

 

 

 

 

222

350

580

650

714

1255

1250

1335

500

755

670

615

20-42

 

 

 

 

229

380

580

650

714

1305

1290

1415

600

890

795

735

20-48

 

 

 

 

267

450

660

850

810

1340

1455

1605

Note: for other pressure levels, please consult the technical department of the company. Different connection standards can be designed and produced according to user requirements.
Due to product improvement, there may be differences between the material object and the publicity materials. The company reserves the right to interpret the above data. Please contact the company's technical department when ordering specific parameters.

Maintenance precautions

1)There shall be no reduction, elbow, bellows, etc. on the pipes within 0.5dn length before and after the installation;

2)If butterfly valve, pipe force valve, butterfly check valve or butterfly slow closing check valve are installed immediately before and after the valve, the distance between two adjacent valves is 1.0dn;

3)During assembly, installation, transportation, maintenance and repair or disassembly of valve plate, pay attention not to touch the sealing surface and take strict protection measures;

4)The valve plate shall be closed during assembly, transportation, installation and storage;

5)If it is necessary to disassemble, pay attention not to damage the shaft sleeve to prevent the loss of taper pin and shaft sleeve;

6)After assembly, installation, maintenance and repair, the metal chips, dirt and impurities in the valve shall be removed, and the sealing surface of surfacing welding shall be wiped clean;

7)Regardless of horizontal or vertical installation, when the flow direction cannot be determined, when the valve is opened, the butterfly valve has a large face and the end is facing the inlet direction;

8)If it is not used for a long time, please coat the sealing surface with grease or oil paper, and cover the sealing surface with wax paper.

installation diagram

Comparison of ball valve with other products

Comparison of two way hard seal ball valve with other valves with some functions

Two way hard seal ball valve Soft seal center line butterfly valve Multi level butterfly valve   Eccentric hemisphere valve
1. It can be reliably sealed in both directions and can meet the national pressure test standard It can be pressurized in both directions and sealed by rubber deformation at the edge It can't be sealed in both directions. When the reverse direction reaches 0.1-0.3mpa, it will open automatically and leak water However, permanent deformation can occur in both directions Can't double direction, reverse automatic opening, water leakage
2. The sealing surface of valve seat and valve core can be made into high hard sealing surface The less side of valve seat or valve plate is rubber soft seal The less side of valve seat or valve plate is multi-layer structure (i.e. superposition of multi-layer stainless steel sheet and multi-layer graphite) - the edge is a fully formed stainless steel elastic sheet, Both sides can be stacked hard, but if the sphere is too hard, it is difficult to ensure the machining accuracy
3. It has the function of sealing automatic compensation after wear Once the rubber is worn and damaged, the seal will be invalid It can't be compensated. It will shrink and leak when it is touched by many layers The elastic plate will fail if it is worn It can be compensated
4. When closing, it can cut off the long strip impurities and eliminate the granular impurities High hard impurities will damage the seal Impurities will destroy the graphite part of the multilayer structure and make the seal invalid The strength of the elastic sheet is low and easy to be destroyed by impurities When closing, it can cut off the long strip impurities and eliminate the granular impurities
5. There is no friction between the sealing surface of valve core and valve seat when closing It's completely rubbed into the seal High precision three eccentric without friction, otherwise there is friction The friction is very serious There is no friction between the sealing surface of valve core and valve seat when closing
  The structure is short in length and light in weight. It can be made into valve with caliber The structure is short in length and light in weight. It can be made into valve with large diameter The structure is short in length and light in weight. It can be made into large diameter valve Long structure, heavy weight, can not be made into large diameter valve
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