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JD745XMulti function piston valve for water pump

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    JD745XThe main feature of piston type multi-function water pump control valve is to control the opening and closing of the main valve disc through the pressure difference between the upper and lower chambers by using the pressure of the pipe itself, so as to achieve the purpose from the surface. Piston type multifunctional pump control valve is an intelligent valve installed at the pump outlet of large diameter water supply network system to prevent the phenomenon of backflow of medium, water hammer and water hammer.

Product overview

  The main feature of piston type multi-function water pump control valve is to control the opening and closing of the main valve disc through the pressure difference between the upper and lower chambers by using the pressure of the pipe itself, so as to achieve the purpose from the surface. Piston type multifunctional pump control valve is an intelligent valve installed at the pump outlet of large diameter water supply network system to prevent the phenomenon of backflow of medium, water hammer and water hammer.
The working pressure of piston type multi-function water pump control valve is divided into six types: 1.0MPa, 1.6Mpa, 2.5MPa, 4.0Mpa, 6.4Mpa and 10.0MPa. The operating pressure is greater than or equal to 0.03mpa, the medium temperature is 0-80 ℃, the slow closing time can be adjusted within 3-120s, the pressure loss of pipeline flow rate of 2m / S is less than 0.01Mpa, and the peak value of water hammer is less than 1.5 times of working pressure
Working principle of piston type multifunctional water pump control valve
    The piston type multi-function pump control valve has three functions: electric valve, check valve and water hammer elimination, which can effectively improve the safety and reliability of the water supply system. The double chamber and double valve flap structure can make the valve quickly close 90% after the pump stops (prevent the reverse of the pump caused by the backflow medium), and then slowly close the remaining 10% (eliminating the destruction of water hammer) piston valve with reliable performance, high strength and dynamic It is stable and suitable for the occasion of starting and stopping water hammer. The valve can be opened and closed automatically according to the pump operation regulations by operating the pump motor open and close button, with large flow and small pressure loss.
Features and advantages
The piston type multi-function water pump control valve has the function of slow opening, which solves the traditional manual valve closing and pump starting.
The piston type multi-function water pump control valve has the function of slow closing, which can adjust the closing time manually to automatically realize slow closing and eliminate water hammer.
The piston type multi-function water pump control valve has good check function. The rubber sealing material with good elasticity and high wear resistance is used to ensure no water leakage after closing.
Piston type multi-function water pump control valve is sensitive and will not be out of control.
The piston type multi-function pump control valve does not need to be operated manually, and it works automatically in the whole process of pipe network operation.
The control valve of piston type multi-function water pump is easy to maintain, without the need to remove the valve from the whole pipe. In maintenance, find out the cause of failure, and only need local maintenance.
The inside and outside of the control valve of the piston type multi-function water pump and all the easily corroded parts are treated by electrostatic spraying, which will not rust in the sewage for a long time.
The piston type multi-function water pump control valve can be installed in the neutral position of the pipeline with the same performance.

Product use

It is installed in the pumping station of water intake, water delivery, pressurization, diving, sewage pump room and oil and chemical fluid transportation system in the fields of municipal administration, construction, iron and steel, metallurgy, petroleum, chemical industry, gas (natural gas), food, medicine, mine, power station, nuclear power, water conservancy and irrigation. It integrates the functions of electric valve, check valve and water hammer eliminator, which can effectively improve the system The system is safe and reliable to meet the requirements of system automation control.

Product features

1. It has three measures to eliminate water hammer, including quick closing, slow closing and energy absorbing chamber, and the action is fully interlocked, without misoperation.
2. There is no need for operation control. When the water pump starts and stops, the pressure change of the medium before and after the valve is used to control the power, so that the valve automatically acts according to the requirements of the pump operation regulations.
3. Without professional debugging, the valve action is not affected by the change of pump head and flow, so it can be used in a wide range.
4. Basically no maintenance, long life.
5. The energy-saving effect is obvious. The pressure at the inlet end enters into the lower chamber of the diaphragm to support the weight of the diaphragm pressing plate and the valve rod, and the resistance loss is small.

technical parameter

1. Nominal pressure: 1.0MPa, 1.6Mpa, 2.5MPa, 4.0Mpa, 6.4Mpa, 10.0MPa
2. Minimum operating pressure: 0.05Mpa
3. Applicable media: raw water, sea water, sewage and oil
4. Applicable temperature: 0 ~ 80 ℃
5. Slow closing time: 3 ~ 120s (adjustable)
6. Peak value of water hammer: ≤ 1.3 times of rated pressure at pump outlet
7. Maximum reverse speed of water pump: ≤ 1.2 times of rated speed of water pump
8. Fatigue bending of diaphragm: 1.2 million times without damage

working principle

1、Normal operation process control diagram

 

Installation precautions

Installation precautions (see 11 for structural type and installation diagram)
1. Before installation, please check whether all parts of the main valve are in good condition and the fasteners are complete without looseness.
2. Check whether the connecting pipelines are in good condition and the joints are tight.
3. Ensure that the minimum operating pressure meets the requirements of technical parameters.
4. The best installation method is to install the main valve on the horizontal pipeline with the valve cover upward. (typical installation 1)
5. If the main valve is installed in the well, a certain space should be reserved for the maintenance of technicians.
6. During installation, please pay attention to the direction indicated by the arrow on the valve body, and do not install in reverse.
7. If it is necessary to carry out commissioning and observe the working pressure, a pressure gauge must be installed at the inlet and outlet.
8. Regular start-up inspection shall be conducted for fire-fighting to prevent scale and valve failure.
9. Exhaust valve must be installed for deep well pump. (typical installation 3)
10. Please do not use the control pipe to lift or damage the control pipe during hoisting and handling.
11. When other valves are installed at the outlet of multi-functional water pump control valve, a certain distance must be kept.

Special notes

  1. During installation, pay attention to check and clean the pipeline, and there shall be no welding slag, bolts and other foreign matters.
2. Pipe installation shall be installed with inlet and exhaust valves and other devices according to relevant specifications to ensure no water column interruption.
3. The flexible joint should not be installed at the inlet end of the valve.
4. For the pumping station that may produce water hammer of water column separation, the calculation of water hammer during pump stop should be carried out.

Debugging steps

1. Open the valves a and E on the control pipe and start the pump.
2. Start the pump and observe whether there is water leakage in the pipe fittings and whether the pressure at the inlet and outlet of the valve is normal.
3. Then open the exhaust valves D and F to discharge the air from the upper and lower chambers, and repeat for many times until no air is discharged.
4. Slow closing time adjustment:
The slow closing time can be realized by adjusting the opening of control valve E on the bypass pipe. The control valve should be reduced first to extend the slow closing time.
If the slow closing time is too long, the opening of control valve e will be increased.
If the slow closing time is too short, the opening of control valve e can be reduced.
If any abnormality is found, please handle it according to table 2 or contact our company directly.

Physical display
nominal
Diameter

L

H

H1

D

D1

N-d

Reference weight(Kg)

1.0
MPa

1.6
MPa

2.5
MPa

4.0
MPa

6.4
MPa

10
MPa

1.0
MPa

1.6
MPa

1.0
MPa

1.6
MPa

2.5
MPa

4.0
MPa

6.4
MPa

10
MPa

1.0
MPa

1.6
MPa

2.5
MPa

4.0
MPa

6.4
MPa

10
MPa

1.0
MPa

1.6
MPa

2.5
MPa

4.0
MPa

6.4
MPa

10
MPa

50

240

240

250

265

 

 

270

 

 

165

165

165

165

 

 

125

125

125

125

 

 

4-18

4-18

4-18

4-18

 

 

17

65

300

300

300

330

 

 

340

 

 

185

185

185

185

 

 

145

145

145

145

 

 

4-18

4-18

8-18

8-18

 

 

26

80

310

310

310

340

380

420

400

 

 

200

200

200

200

215

230

160

160

160

160

170

180

8-18

8-18

8-18

8-18

8-22

8-26

36

100

320

320

350

370

400

460

440

 

 

220

220

235

235

250

265

180

180

190

190

200

210

8-18

8-18

8-22

8-22

8-26

8-30

52

125

390

390

410

400

420

460

510

460

 

 

250

250

270

270

295

315

210

210

220

220

240

250

8-18

8-18

8-26

8-26

8-30

8-33

70

150

460

460

470

470

520

580

500

 

 

285

285

300

300

345

355

240

240

250

250

280

290

8-22

8-22

8-26

8-26

8-33

12-33

109

200

500

540

540

560

560

630

680

640

 

 

340

340

360

375

415

430

295

295

310

320

345

360

8-22

12-22

12-26

12-30

12-36

12-36

153

250

610

640

670

670

690

750

680

 

 

395

405

425

450

470

505

350

355

370

385

400

430

12-22

12-26

12-30

12-33

12-36

12-39

230

300

700

750

800

800

860

860

940

820

230

240

445

460

485

515

530

585

400

410

430

450

460

500

12-22

12-26

16-30

16-30

16-36

16-42

442

350

800

850

800

900

820

940

960

1040

950

260

272

505

520

555

580

600

655

460

470

490

510

525

560

16-22

16-26

16-33

16-33

16-39

16-48

590

400

930

980

930

980

960

1000

1020

 

 

1150

295

565

580

620

660

 

 

515

525

550

585

 

 

16-26

16-30

16-36

16-36

 

 

850

450

1050

1050

1062

1100

 

 

1400

335

615

640

670

685

 

 

565

585

600

610

 

 

20-26

20-30

20-36

20-39

 

 

1000

500

1100

1140

1140

1180

 

 

1550

350

370

670

715

730

755

 

 

620

650

660

670

 

 

20-26

20-33

20-36

20-42

 

 

1200

600

1300

1350

1350

 

 

 

1600

410

440

780

840

845

 

 

 

725

770

770

 

 

 

20-30

20-36

20-39

 

 

 

1600

700

1520

1550

1550

 

 

 

1750

478

895

910

 

960

 

 

840

840

875

 

 

 

24-30

24-36

24-42

 

 

 

2500

800

1750

1560

1750

1620

1680

 

 

 

1900

550

1015

1025

 

1085

 

 

950

950

990

 

 

 

24-33

24-39

24-48

 

 

 

3500

900

1900

1800

1900

1850

1900

 

 

 

2100

603

1115

1125

 

1185

 

 

1050

1050

1090

 

 

 

28-33

28-39

28-48

 

 

 

5000

1000

2100

2000

2100

2050

 

 

 

 

2400

665

1230

1255

 

 

 

 

1160

1170

 

 

 

 

28-36

28-42

 

 

 

 

7500

1200

2500

2350

2500

2400

 

 

 

 

2800

780

1455

1485

 

 

 

 

1380

1390

 

 

 

 

32-39

32-48

 

 

 

 

10000

1400

3000

 

 

 

 

 

3400

890

1675

 

 

 

 

 

1590

 

 

 

 

 

36-42

 

 

 

 

 

14000

注:粗体字为新的结构尺寸系列。因产品改进,可能存在实物与宣传资料有所差异。

Troubleshooting
Fault phenomenon Cause failure Rectification measures
Rectification measures Other control valve (butterfly valve, gate valve) problems Check that other control valves are open

 

Control line problem

 

Control line problem Cleaning pipeline filter
Replace the micro check valve
Cleaning pipeline filter
Replace the micro check valve
Control line problem Control line problem Cleaning pipeline filter
Replace the micro check valve
The main valve is not closed tightly   Is there any blockage in the pipe
Is the micro check valve damaged
Remove the foreign matters in the pipeline
Replace the micro check valve

 

Is the main valve plate jammed differently
The object and seal are damaged
After repeatedly opening and closing the main valve for several times, the water pump still has the phenomenon of reverse rotation, which is the clamping foreign body and seal damage Remove the debris or replace the seal
  Is the diaphragm damaged Open the control valve a on the bypass pipe and close the control valve E; close the emptying valve f and then open the emptying valve D. if there is air or water discharged, it indicates that the valve plate is opening and the valve plate is opened in place. Replace the diaphragm
Main valve opens too fast Micro check valve   Replace the micro check valve

 

Upper and lower diaphragm chambers and control
piping
There is too much gas Exhaust gas
Structure type and installation mode

① Pool ② ⑤ soft seal gate valve ③ water pump ④ multi function water pump control valve ⑦ exhaust valve
⑥ To water tower or user (8) deep well pump

1. Structure: the vertical installation type is an auxiliary spring installed in the valve body of the standard multi-function water pump control valve. 2. Principle: when the main valve is installed vertically, due to the small slope of the valve stem and the slow speed of gravity sliding, it must be closed by the push of spring, which improves the reaction speed of the main valve and makes the valve plate close tightly.  

1. Structure: deep well pump type multi-functional water pump control valve is installed with an exhaust valve on the main valve body.
2. Principle: due to the particularity of deep well pump installation, the height difference between the pump and the valve is generally more than 10 meters. When the pump stops, the vacuum in the pipeline between the pump and the valve is easy to form, resulting in breaking water hammer. Therefore, air must be supplied to the pipeline.
3. Features: the deep well pump type valve can supply air to the pipeline when the pump is stopped, which can effectively (pre) prevent the occurrence of breaking water hammer. At the same time, it can discharge air to the atmosphere when starting the pump to prevent water hammer during pump starting.
4. Note: deep well pump type valve can be used for small diameter pipeline below DN200. When the pipe diameter is larger than DN200, the user must also install exhaust valve on the pipeline.

 

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