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BFDKMulti function axial flow control valve

  • Profile:

    Multifunctional axial flow control valve, also known as piston valve, is the latest product developed by our company on the basis of absorbing foreign technology. It has many functions, such as flow control, decompression and pressure stabilization control, pressure relief and pressure holding control, venting and energy dissipation. The valve has novel structure, advanced performance and reliable operation. It can be widely used in various water supply and drainage systems of water conservancy and hydropower, metallurgy, petrochemical, water department, municipal administration, environmental protection and other industries, as well as oil and gas medium systems. (hereinafter referred to as control valve)

Model compilation method

 

  

Model example:
Bfdk9l41hr-10c plug flange connection hard seal cast steel electric flow control multi-function axial flow control valve
Bfdk8a44hr-16c spray hole flange connection hard seal cast steel hydraulic automatic safety relief multi-functional axial flow control valve
Performance guarantee value
Technical parameters (1MPa = 10kgf / cm2)

project parameter

Nominal pressure(MPa)

0.6-6.3MPa

Leakage  

Applicable temperature(℃)

-29~120℃

Applicable media Water, air, natural gas, gas, etc

 

 

 

 

 

 

 

 

 

Performance guarantee value

technical parameter(1MPa=10kgf/cm2)

 

project parameter

Nominal pressure(MPa)

0.6-6.3MPa

Leakage Comply with GB / t13927 standard

Applicable temperature(℃)

-29~120℃

Applicable media Water, air, natural gas, gas, etc

 

 

 

 

 

 

 

 

Parameter summary table of multi function axial flow control valve

Serial number item
Set pressure
(H / relief condition)
parameter
Set pressure
(H / relief condition)
remarks
Set pressure
(H / relief condition)

1

Valve name
Set pressure
(H / relief condition)
control valve
Set pressure
(H / relief condition)
Can be equipped with control box
(decompression / relief / flow regulation)
Set pressure
(H / relief condition)

2

Nominal pressure
Set pressure
(H / relief condition)

PN

3

Shell test pressure
Set pressure
(H / relief condition)
 

4

Sealing test pressure
Set pressure
(H / relief condition)

1.1PN

7

Set pressure
(H / relief condition)
Set pressure
(H / relief condition)
Nominal pressure
Set pressure
(H / relief condition)
Adjustment range
Set pressure
(H / relief condition)
It can be set according to the working conditions

1.0 MPa

0.05-0.9 MPa

1.6 MPa

0.05-1.4 MPa

2.5 MPa

0.05 -2.3 MPa

4.0 MPa

01-3.8 MPa

6.3 MPa

0.1-6.0 MPa

Structural form and village materials Set pressure Structural form and material in (H / h pressure reducing condition)

 

Fig. 1 valve structure diagram

Serial number name Material Science Serial number name Material Science
1 valve body Ductile iron QT450-10 / cast steel WCB / stainless steel

10

rings

35#

2

crank

Stainless copper2Crl3

11

Plug

stainless steelA2-70

3

Drive shaft

stainless steel2Crl3

12

Executive Agency Handwheel / intelligent electric installation

4

connecting rod

stainless steel2Crl3

13

Sealing ring

stainless steel2Cr13

5

Sleeve

stainless steel304/316

14

Sealing element Butadiene rubber

6

Sleeve gland

stainless steel2Crl3

15

Sleeve guide

Sleeve guide  ZCuAll0Fe3

7

a fastening

stainless steelA2-70

16

Drive bearing
Ink seal
Butadiene rubber
Ink seal

8

Crankshaft support

stainless steel2Crl3

17

Drive pin shaft
Ink seal

stainless steel2Cr13

9

Drive bearing

Aluminum bronze  ZCuAl10Fe3

     
structure characteristics Set pressure Structural form and material in (H / h pressure reducing condition)

Multi function axial flow control valve is composed of valve body, stem, crank and sleeve. The deflector made of stainless steel is fixed in the middle chamber of the valve body. The deflector has guide groove type, guide vane type and spray hole type. The sleeve looper is in the valve body cavity and connected with the valve stem. The position of the sleeve is controlled by the external control parts to adjust the flow area of the valve. The external control components can be manual, electric, pneumatic and hydraulic according to the working conditions.
Set pressure
Structural form and material in (H / h pressure reducing condition)

Fig. 2 guide vane type
The multi-functional axial flow control valve has the following four main forms, and its structure and application range are as follows:
Set pressure
Structural form and material in (H / h pressure reducing condition)

 

1. Plunger type structure can be widely used in water, oil and gas systems, with simple structure, reliable operation, small head loss and low requirements for medium cleanliness, which is the most commonly used form.
2. Guide vane type is suitable for large pressure difference, gas-liquid mixing and other working conditions, stable operation and low cavitation.
3. The structure of diversion groove has superior regulation performance, which can be used in high pressure differential system and working conditions with suspended particles and other impurities, and has good cavitation resistance.
4. The results show that the orifice structure has the best adjustability, and the effect of flow regulation and pressure reduction is the best under the condition of ultra-high pressure difference.
Set pressure
Structural form and material in (H / h pressure reducing condition)

working principle

The sleeve is placed on the inner cavity of the valve body and guided by the guide rail. The water flows from the outside of the guide device and forms multiple streams of water through the jet hole on the deflector, which produces collision in the middle chamber of the valve body to achieve the effect of energy dissipation. The throttling occurs between the sleeve edge and the orifice of the deflector. Due to the high flow velocity in the hole, the material selected for the deflector is highly wear-resistant and corrosion-resistant. At the same time, due to the collision, the middle chamber of the valve channel is effectively reduced The influence of cavitation and erosion on valve body can improve the service life of valve. The main seal ring is located at the front end of the deflector, and the sleeve is guided in the full stroke. When it is pushed through the main seal ring to the fully closed position, the differential pressure between the front and rear of the valve forces the main seal ring to cling to the outer wall of the sleeve to cut off. The sleeve moves back and forth in the cavity of the valve body through the guide of the connecting rod, and the valve rod is driven by the crank and connecting rod. When the actuator drives the valve stem to rotate against the clock, the sleeve moves backward to open the valve; when the actuator drives the valve stem to rotate clockwise, the sleeve moves forward to close the valve.

Fig. 4 Schematic diagram of valve energy dissipation

Performance characteristics

Axial symmetrical flow passage: the valve body adopts axial symmetrical flow passage, and the medium flows into the valve through streamline inner cavity. The shape of flow passage at any position in the valve is circular. Compared with the traditional valve, the flow channel of sleeve valve is smooth, and the fluid has no sharp turning under any opening, which avoids unnecessary change of flow direction, significantly reduces noise and turbulence trend, and reduces valve cavitation.
Pressure balance: because the multi-functional axial flow control valve adopts pressure balance sleeve, the axial force of operating sleeve has nothing to do with the pressure difference at both ends of the valve, so the purpose of quick action can be achieved by using smaller actuator (the opening and closing torque is only 1 / 3-1 / 5 of that of ordinary gate valve, butterfly valve and other transmission valves).
Good regulation effect: almost digital control, through changing the number of flow holes to achieve the change of flow area, with good linear regulation characteristics.

Control system

1. The pressure sensor outputs 4-20mA DC signal to calibrate the corresponding minimum pressure value and maximum pressure value.  
2. The output feedback signal of pressure sensor is sent to PLC for processing. After comparing the preset values of PLC, the corresponding control signal is output to the electric actuator, and the valve is driven to the corresponding position (valve opening).
3. PLC is responsible for opening reservation, feedback signal comparison and control; output work, the electric actuator is responsible for driving the valve to the specified position according to the PLC command, the control precision is set by PLC, this method is closed-loop control, stable and reliable.  
4. The electric actuator adopts intelligent type, which has many functions such as stroke protection, torque protection, phase failure alarm, etc.

 

Ordering instructions

In order to ensure your requirements, please specify the name, model and specification, maximum working pressure, temperature, medium and special requirements. According to your requirements, our company can also provide supporting flange, bolt, expansion joint, butterfly valve maintenance, etc.
Valve structure size

 

PN1.0-PN2.5MPaTable of external dimensions and connection dimensions of multifunctional axial flow control valve

nominal
Diameter
Overall dimension (standard value) Connection size (standard value)

PN1.0 MPa

PN1.6 MPa

PN2.5 MPa

L

B

H

H1

D

D1

n-Фd

b

D

D1

n-Фd

b

D

D1

n-Фd

b

100

325

210

160

80

220

180

8-Ф18

22

220

180

8-Ф18

22

235

190

8-Ф22

24

125

325

240

190

100

250

210

8-Ф18

22

250

210

8-Ф18

22

270

220

8-Ф26

26

150

350

290

220

150

285

240

8-Ф22

24

285

240

8-Ф22

24

300

250

8-Ф26

28

200

400

330

310

190

340

295

8-Ф22

24

340

295

12-Ф22

24

360

310

12-Ф26

30

250

500

330

395

230

395

350

12-Ф22

26

405

355

12-Ф26

26

425

370

12-Ф30

32

300

600

420

460

260

445

400

12-Ф22

26

460

410

12-Ф26

28

485

430

16-Ф30

34

350

700

510

490

300

505

460

16-Ф22

26

520

470

16-Ф26

30

555

490

16-Ф33

38

400

800

655

520

335

565

515

16-Ф26

26

580

525

16-Ф30

32

620

550

16-Ф36

40

450

900

750

580

345

615

565

20-Ф26

28

640

585

20-Ф30

40

670

600

20-Ф36

46

500

1050

820

640

385

670

620

20-Ф26

28

715

650

20-Ф33

44

730

660

20-Ф36

48

600

1175

970

730

460

780

725

20-Ф30

34

840

770

20-Ф36

54

845

770

20-Ф39

58

700

1320

1050

850

500

895

840

24-Ф30

34

910

840

24-Ф36

40

960

875

24-Ф42

50

800

1480

1215

1020

600

1015

950

24-Ф33

36

1025

950

24-Ф39

42

1085

990

24-Ф48

54

900

1700

1350

1270

700

1115

1050

28-Ф33

38

1125

1050

28-Ф39

44

1185

1090

28-Ф48

58

1000

1900

1560

1390

800

1230

1160

28-Ф33

38

1255

1170

28-Ф42

46

1320

1210

28-Ф55

62

1200

2100

1750

1510

900

1455

1380

32-Ф39

44

1485

1390

32-Ф48

52

1530

1420

32-Ф55

70

1400

2420

2100

1625

1000

1675

1590

36-Ф42

48

1685

1590

36-Ф48

58

1755

1640

36-Ф60

76

1600

2700

2435

1920

1200

1915

1820

40-Ф48

52

1930

1820

40-Ф55

64

1975

1860

40-Ф60

84

1800

3070

2670

2110

1400

2115

2020

44-Ф48

56

2130

2020

44-Ф55

68

       

2000

3250

1980

2310

1600

2325

2230

48-Ф48

60

2345

2230

48-Ф60

70

       

PN4.0-PN10.0MPaTable of external dimensions and connection dimensions of multifunctional axial flow control valve
explain:
1. The external dimension and connection dimension of manual control valve are listed in the above table. The connection size of the electric type is the same as that in the table above, and the external size is slightly larger.
2. The connection dimensions of hydraulic and pneumatic valves are the same as those in the table above, and the external dimensions are related to the field pressure source parameters.
3. Due to the improvement of the products, there may be some differences between the real objects and the publicity materials.
Our company reserves the right to interpret the above data. Please contact the technical department of our company when ordering specific parameters.

 

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