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Hydraulic automatic valve

  • Profile:

    Hydraulic automatic valve is the fourth generation new product of pump control valve developed on the basis of digestion and absorption of micro resistance slow closing check valve, hydraulic control butterfly valve and multi-function hydraulic control valve. It has the functions of electric gate valve, electric butterfly valve and check valve. It can eliminate the harm of water hammer through quick closing and slow closing action, and can protect the safety of water pump and pipe network system.

Product overview

Hydraulic automatic valve is the fourth generation new product of pump control valve developed on the basis of digestion and absorption of micro resistance slow closing check valve, hydraulic control butterfly valve and multi-function hydraulic control valve. It has the functions of electric gate valve, electric butterfly valve and check valve. It can eliminate the harm of water hammer through quick closing and slow closing action, and can protect the safety of water pump and pipe network system.

working principle

The hydraulic automatic valve is mainly composed of valve body, butterfly plate, regulating valve, buffer hydraulic cylinder, etc., and the external part is connected by the regulating valve. When the pump is started, the valve plate is slowly opened to full open under the hydraulic action of the hydraulic pressure at the inlet end and the lower chamber of the driving hydraulic cylinder. When closing, under the action of backwater pressure of valve plate and piston upper chamber, the medium backflow will quickly close 90% and cut off most of the water flow, and then the slow closing of hydraulic cylinder damping will weaken the impact of return water pressure and eliminate destructive water hammer.

Product features

1. Small resistance: using directional valve control technology, large valve plate opening degree is high, resistance is small, resistance coefficient is 0.3-1.1
2. Small volume: the valve body adopts butterfly structure, and its volume is only 1 / 3-1 / 5 of that of multi-function hydraulic control valve with the same diameter
3. Light weight: the weight is only 1 / 3-1 / 5 of that of multi-function hydraulic control valve
4. Long service life: oblique sealing amplitude is adopted, with automatic compensation function for wear of sealing surface, and service life is greatly prolonged
5. Automatic control: the valve and water pump are interlocked through the medium in the pipe, and the pump valve is linked without manual intervention; 6. Energy saving and consumption reduction: the medium pressure is used to drive, without external power, and energy saving and consumption reduction is realized
7. Good sealing: the double sealing technology of soft and hard combination is adopted to effectively solve the sealing problem of large diameter valve and ensure "0" leakage for a long time
8. Easy to open and close: large valve plate adopts eccentric structure, small friction torque, easy to open and close
9. Easy maintenance: the control system components are outside the valve body, easy to debug, easy to maintain, online maintenance.

Scope of application

   Hydraulic automatic valve is a new type of control equipment of pumping station with the most novel structure, the most advanced performance and the most reliable operation at home and abroad. It is mainly used in the outlet pipe of automatic water supply and drainage pump station. Due to its small volume, it is especially suitable for the large diameter pipeline system of power, metallurgy, petrochemical, water department, municipal administration, environmental protection and other industries.

Introduction and Application

 

  Hydraulic automatic valve is developed by our company on the basis of digestion and absorption of micro resistance slow closing check valve, hydraulic control butterfly valve and multi-function hydraulic control valve. It is the second generation of water pump control valve. It has the functions of electric gate valve, electric butterfly valve and check valve, and eliminates the harm of water hammer through quick closing and slow closing action, and protects the safety of water pump and pipe network system. The valve is a new type of control equipment with novel structure, advanced performance and reliable operation at home and abroad. It is mainly used in the outlet pipe of automatic water supply and drainage pump station. Because of its small size, it is especially suitable for large diameter pipeline system. The product can be widely used in power, metallurgy, petrochemical, water, municipal, environmental protection and other industries.

Model compilation method

 

Hx 0  BF DZ                       ――
Valve body material: c-carbon steel
     
Nominal pressure: 10 times MPa value
Seal Code: H is stainless steel, X is wear-resistant rubber
Function code: 1. Ordinary type 2. Regulating type 3. Sewage type 4. Low pressure type 5. Special valve for axial flow pump
Zero wear
Driving mode: 7-hydraulic drive
 
Code of hydraulic automatic valve in New Century
Pump valve code of Zhejiang shangou Valve Co., Ltd
Model example:
Bfdz701hx-10c new century hydraulic automatic valve with cast steel material, common flange connection, soft and hard composite seal, produced by bfdz701hx-10c, is a new century hydraulic automatic valve

性能保证值

Summary table of performance parameters of hydraulic automatic valve

Serial number Items Parameters

1

Valve name Hydraulic automatic valve

2

Nominal diameter(mm)

DN150-DN3000

3

Nominal pressure(MPa)

0.6-6.4

4

Applicable temperature(℃)

0~80

5

Applicable media Clean water, sewage, raw water, oil, etc
  Shell test pressure

1.5PN

  7

Sealing test pressure

1.1PN

  8

Minimum operating pressure

≥0.05MPa

  9

Design flow rate

1.5-3.0 m/s

  10

Slow opening time

1-50Slow opening time

  11

Slow closing time

3-150Slow opening time

  12

Fast closing time

1-2second

  13

Water hammer peak

≤1.5Double the rated pressure of water pump outlet

  14

Resistance loss

≤0.03MPa

Technical performance

Technical performance
1. It has the functions of check-in, light load start-up, elimination of water hammer and so on.
2. The opening and closing of the valve is driven by the conveying medium and is automatically interlocked with the water pump, so it is very convenient to operate without personnel and external force.
3. Slowly open the pump: after starting the pump, the valve will not open until the inlet pressure of the valve reaches the preset value, which can reduce the pump starting current and ensure the safety of the motor and electric control system;
4. The energy saving effect is remarkable: the opening and closing parts are inclined butterfly plate, the water flow is smooth, and the loss along the way and local loss is very small;
5. The structure of butterfly valve has the characteristics of small volume and light weight, small space occupation and low civil engineering cost; the electro-hydraulic control system of hydraulic butterfly valve is cancelled to reduce cost, increase reliability and stability, reduce power consumption, and achieve the purpose of energy saving.

Ordering instructions

(1) In strict accordance with the requirements of the contract, to provide qualified products that meet the design standards.
(2) Strictly check and control the quality of raw materials, components and accessories.
(3) Ensure that the processing technology of the equipment is perfect and the detection means are complete. Products will never leave the factory with defects.
(4) Be fully responsible for the supply, quality, equipment performance, technical interface, service and other aspects of the subcontractor. The key parts specified in the contract must meet the requirements of relevant qualification and be approved by the demander.
(5) Provide relevant department standards and drawings to the supervision unit according to the contract, provide convenience for the supervision, and inform the demander and the supervision representative of the shutdown parts of the supervision equipment 7 days in advance. The supervision assigned by the demander is to urge us to produce qualified products according to the standards, but it does not reduce all our quality responsibilities.
(6) The quality defects in the process of equipment manufacturing shall be timely reported to the demander and the supervision representative without concealment. If the equipment defect exceeds the standard specified in the contract, the supplier shall replace it unconditionally. In the process of installation and trial operation, if there are quality problems of the equipment, the problems should be dealt with first, and then the responsibilities should be clarified. Everything should be based on the requirements of project progress.
(7) In case of any accident, we will replace and repair the supplied equipment free of charge as soon as possible until the demander is satisfied.
(8) In case of missing parts or missing parts caused by other reasons in the process of unpacking, we are responsible for making up the missing parts for free as soon as possible. We shall be responsible for the quality problems found during the installation and commissioning of the equipment and in the operation of the equipment in the future.
(9) Provide the demander with all technical data and drawings according to the contract on time. Have the obligation to invite the demander to participate in our technical design audit when necessary.
(10) According to the time required by the demander to the site for technical services, guide the demander according to our technical data and drawings

(11) For the supporting equipment related to the contract equipment purchased by the demander first, we will actively provide the technical conditions and data meeting the equipment interface requirements.
(12) Strictly implement the minutes or agreements of the meeting held by both parties on relevant issues.

(13) According to the provisions of the contract, free business training courses on equipment installation, commissioning, use and maintenance technology shall be held for the demander.
(14) Strengthen pre-sale, in-sales and after-sales services, and implement "24-hour service", "advanced service", "whole process service" and "life-long service" in the whole process of product manufacturing, installation, commissioning and overhaul.
(15) After receiving the quality problem information reflected by the demander, reply within 24 hours or send service personnel to the site as soon as possible, so as to ensure that the user is not satisfied with the quality and the service does not stop.
(16) Free for the product to provide lifelong maintenance, where our factory users, have established a detailed user file, our factory after-sales service. Regular return visit and inspection system are implemented to guide the daily maintenance of users, and timely point out and solve possible faults.
(17) At any time to meet the demander's requirements for spare parts, lifetime to provide users with high-quality and low-cost spare parts.

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